In this month’s edition of The Navigator we are sharing a (6) VMS milk-first, bedded pack layout with grazing access. This design is quite simple in that everything is covered under one square roof yet offers automation that is easy to learn for the cows and manage for the producer.
At the milking area, the robots are arranged in a toll-gate style when cows enter from one side called the Commitment Pen and exit on the other side. The advantage over a tandem arrangement, where robots are nose-to-tail, is realized most when there are multiple robots milking one group of cows. First, the cows exiting away from the Commitment Pen eliminates co-mingling. The issue here is cows waiting to be milked are mixed with just milked cows leading to a congestion. Second, sorting cows is facilitated. In a tandem layout with multiple robots we either have to co-mingle cows in the Commitment Pen then sort using an exit Smart Selection Gate, or sort through adjacent robots. This is typically acceptable in a free flow layout where maximizing capacity (time milking) is not necessarily desired. In milk first we are allowing only cows with milk permission into the robots, thereby maximizing capacity.
Another benefit of this design is AB grazing. That means cows from either group can freely exit the barn to a common paddock that is open and are sorted back into their respective groups when reentering the barn through the Smart Selection Gate. Upon reentering the barn the cows go directly to the entry Smart Selection Gate via a grooved concrete lane. There are two benefits to this: 1) cows with milk permission will go directly to the robots, otherwise they are redirected to feed and 2) the quality of the bedded pack is preserved when cows reentering the barn do not go directly into the pack at one point.